Citroen Xantia

since 1993 of release

Repair and car operation



Citroen Xantia
+ Introduction
+ Operation manual
+ Routine maintenance
- Engine repair
   + the Repair procedures which are not demanding extraction of the engine from the car - petrol engines
   + the Repair procedures which are not demanding extraction of the engine from the car - diesel engines
   - Removal and major maintenance of the engine
      Major maintenance of the engine - the general information
      Removal of the power unit - methods and precautionary measures
      Removal, partition and installation of the power unit - models with RKPP
      Removal, partition and installation of the power unit - models with AT
      Order of dismantling of the engine by its preparation for carrying out major maintenance
      Dismantle of a head of cylinders
      Cleaning and check of a condition of a head of cylinders and components of the klapanny mechanism
      Assembly of a head of cylinders
      Removal of shatunno-piston assemblies
      Removal of a cranked shaft
      Cleaning and check of a condition of the block of cylinders/case of the engine
      Check of a condition of shatunno-piston assemblies
      Check of a condition of a cranked shaft
      Check of a condition of loose leaves of radical and shatunny bearings of a cranked shaft
      Engine assembly order after performance of major maintenance
      Installation of piston rings
      Installation of a cranked shaft and check of working gaps of radical bearings
      Installation of shatunno-piston groups on the engine and check of working gaps of shatunny bearings
      Initial start of the engine after completion of its major maintenance
+ Systems of cooling, heating
+ Power supply system and release
+ engine Electric equipment
+ Coupling
+ Transmission
+ Power shafts
+ Uniform hydraulic system
+ Brake system
+ Running gear and steering
+ Body and salon furnish
+ Onboard electric equipment
+ electric equipment Schemes


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Engine assembly order after performance of major maintenance

Before the beginning of assembly make sure available all necessary spare parts, tools and materials. Attentively familiarize with the description of procedure and prepare for performance of the forthcoming works. Among the other equipment hermetics for interface of the surfaces not equipped with laying and fixings of carving connections be required also. Originators of this Management recommend to use only firm materials, adaptations and the replaceable components which have been specially intended for application on Citroёn cars.

With a view of economy of time and minimization of risk of different emergence of difficulties originators of this Management recommend to make at assembly of the engine installation of components in the following order:
   a) A cranked shaft (see. Installation of a cranked shaft and check of working gaps of radical bearings);
   b) Shatunno-porshnevye assemblies (see. Installation of shatunno-piston groups on the engine and check of working gaps of shatunny bearings);
   c) The oil pump (see. The repair procedures which are not demanding extraction of the engine from the car - petrol engines or the Repair procedures which are not demanding extraction of the engine from the car - diesel engines);
   d) The case pallet (see. The repair procedures which are not demanding extraction of the engine from the car - petrol engines or the Repair procedures which are not demanding extraction of the engine from the car - diesel engines);
   e) A flywheel / a driving disk (see. The repair procedures which are not demanding extraction of the engine from the car - petrol engines or the Repair procedures which are not demanding extraction of the engine from the car - diesel engines);
   f) A head of cylinders (see. The repair procedures which are not demanding extraction of the engine from the car - petrol engines or the Repair procedures which are not demanding extraction of the engine from the car - diesel engines);
   g) Natyazhitel of a gas-distributing belt, cogwheels and actually a belt of a drive of GRM (see. The repair procedures which are not demanding extraction of the engine from the car - petrol engines or the Repair procedures which are not demanding extraction of the engine from the car - diesel engines);
   h) Hinged components and units.

At this stage all subjects to installation the serviceable and restored components of the engine should be absolutely pure and dry. It will be correct to spread out details as installation on a pure working surface.